Biomedical Innovations

Injection Molding

High precision, overmolding
and process validation

Biomedical Innovations leverages vertically integrated tool-making to support our exacting approach to medical molding.  We provide custom solutions for all handheld finished devices, wearable devices, or any single-use device.

  • High Precision Molding using engineered plastics including Polycarbonate (PC), Polysulfone (PSU), Polyphenylene Oxide (PPO), Polyetherimide (PEI), Polyamide (PA) and Liquid Crystal Polymer (LCP).
  • Over-molding and full encapsulation of metal components using commodity resins, engineered plastics, and thermoplastic elastomers.
  • Over-molding of plastic components and cables with a variety of thermoplastic elastomers.
  • In-house tool design and toolmaking
  • In-mold decoration (IMD), in-mold lamination (IML) and in-mold electronics (IME) capabilities
  • [from Eimo] Hybrid Simulforming, Three Dimensional Overlay Method (TOM), Vacforming
  • [from Eimo] Match metal trimming, Precision RJG, Two-Shot & Insert
  • Scientific molding to ensure high-level precision, careful control of parameters like fill rate and temperature, repeatability and high tolerances
  • Internal process characterization to identify key inputs and outputs, collect data over all operations, estimating behavior at optimal conditions and building
  • Process Validation: we collect and evaluate data from process design throughout production, establishing scientific evidence that our process consistently delivers quality products